TECHNOLOGY SOLUTIONS

Industrial vision, precision measurement and process automation technology

From image acquisition, 2D/3D measurement and AI judgment to dispensing, riveting, welding, laser marking and automation-line execution, we connect inspection, positioning, process actions and traceability into one closed loop.

CORE CAPABILITIES

Four engineering capabilities for real production lines

Built for industrial sites that need inspection, measurement, process execution and production data to work together.

Vision inspection and recognition

Detect surface defects, assembly status, SOP actions, OCR, barcodes and product features across metal, plastic, electronics and precision parts.

Surface defectsSOP visionOCR / codes

Precision measurement and 3D sensing

Support flash measurement, 2D/2.5D/3D measurement, profile scanning, height difference, flatness and dimensional tolerance judgment.

Flash measurement3D scanningProfile / height

Vision-guided process execution

Use vision positioning and recipes to drive dispensing, coating, riveting, spot welding, laser marking and other process modules.

DispensingRiveting / weldingLaser marking

Line integration and traceability

Integrate standard automation cells, custom lines, PLC, motion control, I/O and reporting so every judgment and action can be traced.

Automation cellsPLC / motionTrace reports
SYSTEM FEATURES

Core system features

Local autonomy, modular expansion and engineering delivery for industrial production sites.

AILOCALSYNC

Offline-first edge autonomy

The local edge system keeps inspection, measurement, process control and data logging running when the network is unavailable, then syncs records after recovery.

RECIPE ARECIPE B<0306090s

Recipe-based product switching

Each product can carry inspection, measurement and process parameters. Switching products calls the right camera, lighting, motion and actuator configuration.

CTRLSCHEDSORTGLUEPLCMARK

Process-module orchestration

Coordinate sorting, dispensing, riveting, welding, marking, servo axes, PLC signals and robot actions according to the workpiece and takt time.

CLOUDAIAIEDGE AEDGE B

Cloud-edge governance

The cloud handles governance, reports, model distribution and maintenance when connected, while the local production loop does not depend on cloud availability.

ENGINEERING DEPLOYMENT

Engineering deployment from inspection station to automation line

Unify line form, process modules and system architecture to reduce selection cost and make delivery easier to verify.

Vision, measurement, control and data loop

Stable input

Imaging and sensing layer

Multi-camera acquisition, lighting control, trigger signals and 3D sensors provide stable input under complex site conditions.

Smart judgment

Inference and measurement layer

Anomaly detection, target positioning, OCR and measurement algorithms run together according to the recipe.

Precise execution

Execution control layer

PLC, I/O, servo, robot and process equipment are orchestrated for precise station actions.

Traceable operation

Data and governance layer

Local records, traceability, alarms, recipe sync, model distribution and remote maintenance cooperate through cloud-edge governance.

Small parts / sorting

Desktop inspection and visual sorting

Compact equipment for small parts, vibratory feeding, full inspection and fast sorting.

Inline / SOP

Inline inspection and SOP stations

Embed cameras, lighting and controllers into conveyor lines or manual SOP stations without interrupting production rhythm.

Fast response

Sorting and rejection

Air blow, servo pushers or robots remove NG parts and sort products by category.

Positioning + process

Vision-guided dispensing

Vision positioning calls dispensing paths and parameters for glue, coating, potting and curing linkage.

Precision / 3D

Flash and 3D measurement stations

Batch measurement for precision parts with flash measurement, 3D scanning and tray loading.

Cells / custom lines

Standard automation cells and custom lines

Combine vision, motion, process equipment and line integration for standard cells or non-standard automation lines.

PLC / safety interlock

Riveting and welding linkage

Trigger riveting, spot welding and related fixtures through PLC, I/O and industrial-bus coordination.

Code + record

Laser marking and traceability

Link marking, code reading, OCR verification and result records for product traceability.

PERFORMANCE BENCHMARK

Field-tested performance baseline

Measured on edge AI, multi-camera and automation-control deployments in industrial scenarios.

fps
Peak inspection frame rate
NPU acceleration and fast response
>%
Typical AI judgment accuracy
Validated on production lines
ch
Maximum concurrent cameras
Multi-station synchronized acquisition
<s
Recipe switching time
Inspection and process parameters switch together
h
Continuous stable operation
Industrial reliability design
imgs
Minimum model-training samples
Fast onboarding for new products
VISION ALGORITHM SYSTEM

Vision algorithms, optical calibration and edge inference

Combine AI models, optical calibration, measurement algorithms and local deployment to support inspection, positioning, measurement and process execution without sending production data out by default.

Unsupervised anomaly inspection

Build a visual baseline from qualified samples and detect unknown anomalies without first collecting every defect type.

UnsupervisedFew defect labelsFast iteration

Supervised detection and positioning

Locate defects, product features, assembly states and process positions, then combine model confidence with rule-based judgment.

Feature locationMulti-class judgmentRule fusion

Sub-pixel and 3D measurement

Use edge extraction, calibration and 3D sensing to measure dimensions, geometry, flatness, height difference and tolerance results.

Sub-pixel edgeCalibrationSPC statistics
CLOSED-LOOP WORKFLOW

Closed loop from vision judgment to process execution

Image capture, positioning, measurement, judgment, execution and recording form a traceable workflow.

1
Fast

Trigger capture or scan

Sensors, encoders or station signals trigger cameras, lighting and 3D scanning.

2
Fast

Positioning, measurement and calibration conversion

ROI, image enhancement, calibration conversion and 2D/3D measurement prepare stable data.

3
High speed

Judgment and process-parameter call

AI models, rules and recipes decide result categories and call process parameters.

4
Responsive

Execute actions and record results

Sorting, dispensing, riveting, welding, marking and reporting complete the traceable loop.

Millisecond-level vision-to-execution loop

Send us your workpiece and process rhythm

Our engineers will match the right vision, measurement, process module and automation-line configuration for your site.

Contact an engineer