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SOP-100SOP Vision Inspection

SOP-100

SOP compliance station

Single-station step verification, barcode binding, and missing/wrong-part prevention.

Key Highlights

Poka-yoke
Barcode traceability
Manual station

Applications

Poka-yokeBarcode traceabilityManual station

Model Matrix

Model
SOP-100
Positioning
Compact behavior-recognition station
Key Specs
Cameras: 1-2 top/side viewsStation: DesktopTraceability: Barcode binding
Use Case
Single-operator action recognition and missed-step prevention
Model
SOP-150
Positioning
Guided-assembly vision station
Key Specs
Cameras: 1-2 channelsGuidance: Screen / light-strip promptsBlocking: Missed-step alarm
Use Case
Barcode binding, step guidance and image evidence
Model
SOP-200
Positioning
SOP compliance workstation
Key Specs
Cameras: 2-4HMI: 21.5-inch guidance HMI optionalRecipes: SOP step recipes
Use Case
Semi-automatic assembly, action sequence verification and key process review
Model
SOP-220
Positioning
Tool-action verification workstation
Key Specs
Tools: Screwdriver / valve / scannerSequence: Action sequence checkTraceability: Work order / operator binding
Use Case
Tool-action verification for tightening, dispensing, plugging and scanning
Model
SOP-300
Positioning
Multi-station behavior traceability system
Key Specs
Stations: 2-6Permission: Operator / work order / material bindingData: MES upload
Use Case
Multi-step assembly, process locking and video evidence retention
Model
SOP-500
Positioning
Line-level SOP traceability system
Key Specs
Stations: Multi-line stationsPermission: Operator / role / work orderReview: Abnormal video clips
Use Case
Unified multi-station evidence, permission, cycle and abnormal review management

Technical Specifications

SOP behavior poka-yoke

ChecksPick/place, scan, tighten, dispense, plug, verify and tool actions
Process controlBarcode SOP loading, step guidance, wrong-order/missed-step/timeout alarms
TraceabilityImages/video snippets, operator, work order, permission and timestamp
ModelSOP-100
PositioningSOP compliance station
ApplicationsListed application scenarios
Selection FocusPart / inspection items / cycle / interfaces
IntegrationStandalone cell / embedded machine / line integration
DeliveryModel configuration / project configuration

Applicable Inspection Scenarios

Application & Selection Details

Additional notes by parts, inspection tasks, key specs and delivery boundaries to judge product fit quickly.

SOP-100
Typical Parts
3C assembliesConnector modulesAutomotive subassembliesMedical consumables
Inspection / Process Tasks
Step verificationMissing/wrong partsBarcode traceabilityAbnormal-process blocking
Application Tags
Poka-yokeBarcode traceabilityManual station
Core Spec Summary
ModelSOP-100
PositioningSOP compliance station
ApplicationsListed application scenarios
Selection FocusPart / inspection items / cycle / interfaces

Product Introduction

1

This product is mainly used for the listed application scenarios and related production requirements.

SOP-100 preview render
2

Selection focuses on part size, inspection items, camera and lighting setup, cycle time, actuator needs, and traceability interfaces.

SOP-100 preview render
3

Solution review confirms feeding, imaging, judgement, rejection or recheck method, then finalizes a deployable configuration.

SOP-100 preview render
4

This product family includes multiple models separated by takt time, accuracy, structure, and deployment mode, so it can scale from a single station to full line integration.

SOP-100 preview render
5

Selection should start with part size, takt time, accuracy, interfaces, installation boundaries, application scenarios, and the key specification summary shown on this page.

SOP-100 preview render

Specification Notes

Grouped by model, process capability, interfaces and deliverables for selection and solution evaluation.

SOP-100
SOP-100 Model preview
SOP-100

Compact behavior-recognition station

Cameras1-2 top/side views
StationDesktop
TraceabilityBarcode binding

Single-operator action recognition and missed-step prevention

SOP-150 Model preview
SOP-150

Guided-assembly vision station

Cameras1-2 channels
GuidanceScreen / light-strip prompts
BlockingMissed-step alarm

Barcode binding, step guidance and image evidence

SOP-200 Model preview
SOP-200

SOP compliance workstation

Cameras2-4
HMI21.5-inch guidance HMI optional
RecipesSOP step recipes

Semi-automatic assembly, action sequence verification and key process review

SOP-220 Model preview
SOP-220

Tool-action verification workstation

ToolsScrewdriver / valve / scanner
SequenceAction sequence check
TraceabilityWork order / operator binding

Tool-action verification for tightening, dispensing, plugging and scanning

SOP-300 Model preview
SOP-300

Multi-station behavior traceability system

Stations2-6
PermissionOperator / work order / material binding
DataMES upload

Multi-step assembly, process locking and video evidence retention

SOP-500 Model preview
SOP-500

Line-level SOP traceability system

StationsMulti-line stations
PermissionOperator / role / work order
ReviewAbnormal video clips

Unified multi-station evidence, permission, cycle and abnormal review management

SOP behavior poka-yoke

ChecksPick/place, scan, tighten, dispense, plug, verify and tool actions
Process controlBarcode SOP loading, step guidance, wrong-order/missed-step/timeout alarms
TraceabilityImages/video snippets, operator, work order, permission and timestamp

Base Specs

ModelSOP-100
PositioningSOP compliance station
ApplicationsListed application scenarios
Selection FocusPart / inspection items / cycle / interfaces
IntegrationStandalone cell / embedded machine / line integration
DeliveryModel configuration / project configuration

FAQ

Do you support custom inspection solutions?
Yes. We can customize AI models, optical designs, and execution logic based on your specific workpiece characteristics. Just send us your samples for evaluation.
Does model update require downtime?
No. We support OTA hot-update with AI model switch taking <5s, enabling seamless production line upgrades.
Can it integrate with existing MES/ERP systems?
Yes. We support Modbus TCP/RTU, MQTT, REST API, and other protocols for seamless integration with your PLC and MES systems.
What about post-delivery technical support?
We offer remote diagnostics + on-site service dual-channel support with <4h remote response time, including 1-year full warranty.

Downloads

SOP vision inspection product brochure

On request

Sales selection, application scenes and configuration overview.

On request

SOP vision inspection datasheet

On request

Model parameters, interfaces, electrical, environmental and installation data.

On request

SOP vision inspection operation manual

Planned

HMI operation, recipe switching, calibration, maintenance and troubleshooting.

Planned

Need a Custom Inspection Solution?

Send us your part samples and our engineers will deliver a feasibility assessment within 24 hours.